PVC Coated Hexagonal Gabion: Corrosion-Proof & Flexible?

Field Notes on the PVC Coated Hexagonal Gabion

If you work near rivers, roads, or coastal edges, you’ve almost certainly seen these green, boxy cages stuffed with rock. They’re quietly heroic, to be honest. In China’s northern supply corridors—specifically the east side of Baoheng Road, Zhaobazhuang Village, Tangfeng Town, Shenzhou City, Hengshui—this product is a staple. Product description? Gabion mesh, also known as double-twisted hex mesh baskets, designed to hold stones while breathing with the terrain.

PVC Coated Hexagonal Gabion: Corrosion-Proof & Flexible?

What’s changing in the market

Three trends keep coming up in my interviews: climate-resilient design, greener aesthetics, and lower whole-life cost. The PVC Coated Hexagonal Gabion hits that overlap—flexible, permeable, and surprisingly tidy looking. Many customers say they moved from rigid concrete to gabions after a single rainy season convinced them.

Technical snapshot

Item Typical value Notes
Mesh aperture 60×80 / 80×100 / 100×120 mm Double-twisted hexagonal
Wire core Low-carbon steel, 2.2–3.4 mm EN 10218; tensile ≈350–550 MPa
Metallic coating Zn or Zn-5%Al (Galfan) EN 10244-2 / ASTM A641
PVC thickness ≈0.5–0.9 mm EN 10245-2; adhesion tested
Basket size 1×1×2 m, 0.5×1×2 m, custom Partitions every 1 m (diaphragms)
Service life ≈20–60 years Environment-dependent; real-world use may vary
PVC Coated Hexagonal Gabion: Corrosion-Proof & Flexible?

How it’s made (quick process flow)

  • Materials: low-carbon steel wire → hot-dip Zn or Zn-5%Al → PVC coating extrusion.
  • Weaving: double-twist hexagonal mesh; selvedges with heavier wire for edge strength.
  • Forming: panels cut, diaphragms stitched, baskets folded flat for shipping.
  • Standards: ASTM A975 and EN 10223-8 for gabions; coatings checked to EN 10244-2 / EN 10245-2.
  • Testing: salt spray per ISO 9227 (often 1,000–3,000 h depending on spec), coating adhesion, tensile/elongation sampling.

Where it shines

River training, culvert inlets, bridge abutment protection, coastal revetments, mine tailings bunds, and even landscape seating. The PVC Coated Hexagonal Gabion drains freely, flexes with settlement, and blends in once plants take root. It seems that’s why designers keep coming back.

PVC Coated Hexagonal Gabion: Corrosion-Proof & Flexible?

Vendor comparison (quick, practical)

Vendor Wire/Coating Certification Lead time Notes
Tike Metal (Hebei) Zn-5%Al + PVC, selvedge heavy ISO 9001; test per ASTM/EN ≈2–4 weeks Stable aperture control; consistent PVC
Generic Importer Zn + PVC Supplier-declared ≈4–6 weeks Specs vary; check salt-spray data
Local Fabricator Zn (no PVC) Varies ≈1–2 weeks Economical; lower corrosion resistance

Customization and practical tips

  • Colors: green, grey, black—match vegetation or urban palettes.
  • Mesh aperture: choose 60×80 mm for smaller rock; 100×120 mm for larger rip-rap.
  • Selvedge/lacing wire: specify heavier gauge for high-flow rivers; it pays off.
  • Documentation: ask for ISO 9227 salt-spray hours and EN 10245-2 adhesion results.
PVC Coated Hexagonal Gabion: Corrosion-Proof & Flexible?

Two quick case notes

Mountain road slope (Southwest China): switching to PVC Coated Hexagonal Gabion toe walls reduced maintenance calls by ≈40% in year one; installers liked the consistent selvedge wire—less snagging.

Coastal revetment (brackish zone): Zn-5%Al + thick PVC held up cleanly through two typhoon seasons; lab data showed >1,500 h ISO 9227 salt spray on witness samples, which tracked with field results.

Sources and standards (quick read):

  1. ASTM A975 — Standard Specification for Double-Twisted Hexagonal Wire Mesh Gabions and Revet Mattresses.
  2. EN 10223-8 — Steel wire and wire products: Hexagonal steel wire mesh products for civil engineering (gabions).
  3. EN 10244-2 and EN 10245-2 — Metallic and PVC organic coatings on steel wire; adhesion and thickness criteria.
  4. ISO 9227 / ASTM B117 — Neutral salt spray corrosion testing protocols.
Relatednews